bond rod index mills
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MARC Technologies
MARC Technologies has been providing quality specialised engineered products and solutions since 1999 We are focused primarily in the mining laboratory air pollution control and related industries Our services extend internationally to wherever we are needed Our Laboratory Division specialises in the supply of Laboratory Systems
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BOND ABRASION INDEX MILL abrasion index mill Copy 3 of IMG 0420 abrasion index mill 1/2 BALL MILLS IMG 8600 IMG 8599 BALL MILL 5 IMG 8600 1/12 BELT FEEDER IMG 1054 edited ROD MILLS ROD MILL 1 ROD MILL 2 ROD MILL 6 ROD MILL 1 1/6 ROTARY DIVIDER ROTARY SPLITTER 1 ROTARY SPLITTER 2 ROTARY SPLITTER 9 ROTARY SPLITTER 1
Get PriceApplication of Operating Work Indices in Autogenous
Bond Ball Mill Work Index BWi kWh/t 13.4 Bond Rod Mill Work Index RWi kWh/t 18.1 Table 1 Example of AG/SAG Ball Mill Circuit Wio Calculations 1 2 ABstrAct Optimum use of power in grinding both in terms of grinding efficiency and use of installed capital can have a large effect on profitability.
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Bond s approach consists of determining the ore hardness characteristics or Work Index Wi via standardized laboratory testwork The full suite of Bond comminution tests provide the Ball Mill Work Index BWi the Rod Mill Work Index RWi the Crusher Work Index CWi and the Abrasion Index Ai .
Get PriceBond Work Indexan overview ScienceDirect Topics
The Bond work index is not solely a material constant but is influenced by the grinding conditions For example the finer the grind size desired the higher is the kWh/t required to grind to that size Magdalinovic 38 measured the Bond work index of three ore types using different test screen sizes He produced a correlation between the mass of test screen undersize per revolution G and
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Apr 27 2016 rod milling is fitted to a tumbling test referred to as the Bond rod mill work index WiRM or RWi The apparatus used to determine this work index was described in 1943 by Bond Maxton and a slightly different apparatus was described by Bergstrom in 1985.
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Get PriceRapid Determination of Bond Rod mill Work Index Student
1 Introduction The Bond rod mill work index is used in conjunction with Bonds third theory of comminution to merely calculate net energy requirements for sizing rod mills This test was originally developed in the mid 1930s by F.C Bond Though it was altered in succeeding years it has essentially remained unchanged since 1961 1 .
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Rod mills are less common than ball mills for grinding minerals The rods used in the mill usually a high carbon steel can vary in both the length and the diameter However the smaller the rods the larger is the total surface area and hence the greater the grinding efficiency 5
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Laboratory MillingRod Ball Mills including Bond Rod Ball Work Grindability Index MARC manufactures a wide range of laboratory ball rod mills and automated Bond rod ball mills with wave liners to suit most metallurgical laboratory applications.
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Bond Test WI s kWh/t Rod Mill Ball Mill 9.5 kWh/t.8 9 kWh/t Bond Standard Circuit Work Index Assume the rod mill Work Index of 9.5 applies from the actual rod mill feed sizeof 19 300 mµ although some of this work might ideally be done by crushers to achieve a rod mill F80 of 16 000 m to a rod µ
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Jul 15 2013 See this useful summary Table of Bond Work Index by Minerals For any circuit whether a crushing circuit a rod mill or a closed ball mill circuit the Work Index always means the equivalent amount of energy to reduce one ton of the ore from a very large size to 100 um The sample was received crushed appropriately for the ball mill test.
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The Bond Index conforming rod charge consists of 6 rods of 1.25 diameter and 21 length 2 rods of 1.75 diameter and 21 length The grinding jar for the Bond Index Rod Mill is 12″ x 24″ in size and has a wave shaped design At least 15 to 20 kg sample material is required to simulate a closed grinding circuit in a ball or rod mill.
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The image below is just an example Access to calculators is reserved for subscribers.
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May 01 1993 This will be tested here For the Bond rod mill test a further complication may stem from the implicit non linear nature of rod milling for which a classification effect is ascribed 7 However this classification is mostly associated with transport i.e continuous mills and may not be critical in a Bond Index rod
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In conjunction with the Bond ball mill work index they can be used to accurately predict the overall specific energy requirements of circuits containing AG and SAG mills Ball mills Rod mills Crushers High Pressure Grinding Rolls HPGR .
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The Bond rod mill work index is used to calculate the power requirement at intermediate size i.e from 12.5mm to about 1mm The test has been mainly used for the design of rod mills or primary ball mills but it can also be used along with the other Bond tests BWI and cWI for SAG mill design using semi empirical relationship 6 .
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Work Index Bond estimated the amount of wear in terms of kilograms per kWh based on the abrasion index A i.e Wet Ball Mill = kg kWh = 0.16 A i 0.015 0.33 Dry Ball Mill = kg kWh = 0.023A i 0.5 Replacement Ball Size Rowland and Kjos proposed the use of their equation for the determination of the initial and replacement media size.
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Generally Bond work index is a common method for selecting comminution equipment as well as estimation of grinding efficiency and calculating required power In the current research a simple fast and accurate procedure is introduced to find the rod mill work index based on the conventional Bond work index.
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Typically R = 8 Rod Mill Charge Typically 45 of internal volume 35 65 range Bed porosity typically 40 Height of bed measured in the same way as ball mills Bulk density of rods = 6.25 tons/m3 In wet grinding the solids concentration 1s typically 60 75 by mass A rod in situ and a cutaway of a rod mill interior.
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The standard Bond Rod Mill Work Index test procedure is firstly to stage crush the feed to pass 12.7 mm and size a representative sample The test then involves a series of batch grinds in a standard Bond rod mill A Bond rod mill is 0.305m by 0.610m with wave liners
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Bond Rod Mill Grindability Test The test determines the Bond Rod Mill Work Index which is used with Bond s Third Theory of Comminution to calculate net power requirements when sizing ball mills Various correction factors may have to be applied The test is a closed circuit dry grindability test performed in a standard rod mill.
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Essa Laboratory Rod Mills Essa manufactures a range of metallurgical laboratory size ball and rod mills to suit most applications Included in the range is a Bond Index Mill which has specific application in establishing the grindability of ores.
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Oct 06 2020 The Tower ground rod s should be similarly bonded to the station ground rod effectively paralleling the coax runs with a #6awg bonding wire Having the tower bonded to the station without bonding the tower/station grounds to the electric utility ground is what creates a huge hazard All code requires is that the coax shield s be bonded to
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Jan 01 2013 The Bond rod mill work index is used in conjunction with Bond s third theory of comminution to merely calculate net energy requirements for sizing rod mills This test was originally developed in the mid 1930s by F.C Bond Though it was altered in succeeding years it has essentially remained unchanged since 1961 .
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Jan 01 2016 The Bond method of measurement of the grindability of ores in rod mills and ball mills is long and tedious and requires a standard set of grinding conditions mill size ball charge etc A number of approximate methods have been reported that shorten or approximate the work index estimation.
Get PriceTestwork Bond rod mill work indexSAGMILLING
The Bond rod mill work index is not as common as the Bond ball mill work index and there are two different variations on the mill apparatus.The SAGMILLING models expect a mill with a wave liner and is not compatible with mills using smooth liners .
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Dec 12 2016 The basic parameters used in ball mill design power calculations rod mill or any tumbling mill sizing are material to be ground characteristics Bond Work Index bulk density specific
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Sep 17 2020 The Bond Ball Mill Work Index remains today as the only tool used for ball mill scale up design For an only nominally not at all materially modified update on its use for industrial mill sizing see Selection of Rod Mills Ball Mills Pebble Mills and Regrind Mills
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3.4.7 Bond rod mill standard testStandard conditions for determining the work index of rod mills under laboratory conditions are mill size = 305 mm internal diameter 610 mm internal length with wave type lining material dry mineral quantity − 1250 cm 3 tapped down to give a reproducible bulk density
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