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MEASUREMENT ANALYTICS Outokumpu Stainless in
Mill data 4 hi Reversing roughing mill Supplier Schloemann Siemag Initial slab thickness 140 or 200 mm Work roll diameter 895 mm length weight 2800 mm 22 tons Backup roll diameter 1600 mm length weight 2650 mm 58 tons Maximum roll force 4000 tons Motor drive power 2 x 4.35 MW Slab width 2100 mm Maximum edging force 600 tons
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INTRODUCTION Roughing mills are typically used in the production of flat steel products downstream of the casting process and upstream of the tandem finishing mill A typical revers ing roughing mill equipped with edger rolls is outlined in Fig 1 In such roughing mills the thickness of the plate is reduced in several reversing passes.
Get PriceRoughing Millan overview ScienceDirect Topics
Consider the hot rolling of a low carbon steel strip in a single stand roughing mill Let the entry thickness of the slab be 20 mm and its width to be 2000 mm Its resistance to deformation is taken to be 150 MPa It is reduced by 30 using work rolls of 800 mm diameter rotating at 50 rpm.
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Configuration of back up roll for hot rolling mills in roughing mill a and finishing mill b Full size image In the design of each VCR curve of finishing mill group different usage rules should be considered separately while ensuring the above general effect 1 the work roll of stand 1 is configured with CVC roll and the matching VCR F1
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Roughing rolling mill is a machine for rolling steel Rough rolling is in the middle of heating and intermediate rolling mill and its function is to process the heated slab by a roughing rolling mill into an intermediate blank that satisfies the finishing requirements
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Roughing to Semi finishing of carbide mill rolls Roughing of hardened rolls 45 62Rc Semi finishing to finishing of cast iron CBN Grade Style Main Binder CBN Volume Coating Applications CBN Cubic Boron Nitride B99 Solid AIN 93 - High speed cast iron and mill roll machining B30 Brazed Ti 95 - Semi finishing of carbide mill rolls.
Get PriceRECENT TRENDS IN HOT STRIP ROUGHING MILLS HIGH
RECENT TRENDS IN HOT STRIP ROUGHING MILLS HIGH CHROMIUM STEEL VERSUS SEMI HSS1 Jacqueline Lecomte Beckers 2 T Jerome Tchuindjang 2 Mario Sinnaeve 3 Roger Ernst 3 Abstract Two alloys grades for work rolls used in the roughing stand of Hot Strip Mill HSM are compared The first grade known as High Chromium Steel HCS is presently the most
Get PriceSteel Roughing Rolling Mill StandHani Steel Rolling Mill
The steel roughing rolling mill stands are used to reduce the thickness of the steel while at the same time extending the overall length Steel Roughing rolling mill stand is an important part of a work stand roll bearing chock and roller adjustment device is installed on the frame.
Get Pricerolls specification of 4 high reversing roughing mil
rolls specifi ion of 4 high reversing roughing mill A 4 high reversing roughing mill will roll the reheated 220250mm thick slabs to transfer bar thicknesses of between 30 and 55mm see Figure 2 USERS GUIDE CONTENTS 4 hi reversing roughing mill 4 high reversing steckel mill This is produced by using a specific rough ground roll during skin
Get PriceHOT ROLLING PRACTICEAn Attempted Recollection
x The initial hot working operation for most steel products is done on the primary roughing mill blooming slabbing or cogging mills x These mills are normally two high reversing mills with 0.6 1.4 metres diameter rolls designated by size .
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from the roughing mill train and lowering rolling temperature the high rigidity CRM of Danieli Italy having a mill rigidity of 440 t mm were installed at the top end of the bar rolling line see Photo 1 Table 1 shows the specifications of the CRM 2.1.2 RSB 1 High mill rigidity Three roll mills have been used in Japan and abroad since some
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A KOCKS RSB 3 ROLL BLOCK PERFORMS AS A COMPACT ROUGHING MILL Patrick Connell1 Abstract While most of the Kocks 3 roll mills are installed as finishing blocks in the rolling mill there is an increasing amount of producers that also trust in the 3roll technology when installed as pre finishing or roughing mill The very compact and
Get PriceRolling of steel in Hot Strip MillIspatGuru
The roughing mill also contains edger rolls which are used to roll the edge of slab and center it The hot strip mill can be either a high performance mill or a compact mill The difference in the two mill types is the coil box which in compact hot mills is installed between the roughing and the finishing mill.
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Rebar Production Rolling Mill Rebar production rolling mill is capable of producing 8mm to 40mm TMT bars Rebar production rolling mill is mainly composed of roller rolling mill house bearing package bearing workbench rolling guide roll adjustment device and roll changing device Details Description Rebar is produced by rebar production rolling mills The main Rebar Production
Get PriceModeling the Microstructural Evolution during Hot
required roll forces SSAB Tunnplåt in Borlänge is a producer of low carbon steel strips In SSAB s hot strip mill rolling is conducted in a reversing roughing mill followed by a continuous finishing mill In the reversing roughing mill the temperature is high and the inter pass times are long.
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on wear is another issue Stresses from Hertzian pressure in 4 high cold mill back up rolls were measured years ago the results were never published but of high interestalso maybe later K H Schröder July 2003 K H Schröder A BASIC UNDERSTANDING OF THE MECHANICS OF ROLLING MILL ROLLS File SCHROEDER ROLLS 010703.DOC
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finishing mills which will roll the steel in tandem with one another The workhorse roughing mill has 135 wide rolls for rolling broadside as the first roughing mill is commonly called to make a slab wider A 5 000 hp motor drives 42 diameter work rolls through 28 1
Get PriceMathematical Modelling of Roll Cooling and Roll Surface
From the measurements of work roll temperature in a roughing mill Stevens et al.1 estimated that the heat trans fer coefficient HTC within the roll bite zone 1 in Fig 1 was 37.6kW m2 K during the first 30ms in the arc of con tact and 18kW m2 K thereafter These values of HTCs were used for the roll bite zone in the present model
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2 Theoretical Background The Behavior of the Wire Rod Mill and the Rolls Exchange Process A wire rod mill uses billets that are heated in a reheating furnace around 1.115 C as raw materials these are long products that have a square section whose length is variable The rolling process has at its beginning a first roughing mill
Get PriceRolls Specification Of 4 High Reversing Roughing Mill
Rolls Specification Of 4 High Reversing Roughing Mill FOB Reference Price Get Latest Price About 5 of these are rolling mill 2 are rubber two roll mills and 1 are grinding equipment A wide variety of rolling mill rolls options are available to you There are 195 641 rolling mill rolls suppliers mainly located in Asia.
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Three high primary roughing reversing mill Four High Cluster principal small diameter rolls lower the roll forces and power requirements but must be supported in order to reduce deflection Rolling Mills Rolling Mills Tandem Rolling strip is rolled continuously through a number of strands set of rolls with its own separate housing and
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roughing mill rollersazzolaimpresaedile Performance of the Grease in Roughing Stand at Hot Strip Mill The grease was tried out for lubrication of Work Roll Bearings of 4 stands of Roughing Mill R#2 to R#5 at Hot Strip Mill Period of Trial 83 days Observations Grease was tested for its pumpability with roughing mills roll prom size Get
Get PriceRoughing Rolling Mill Stand
The roughing mill stands are used to reduce the thickness of the steel while at the same time extending the overall length Rolling mill stand is an important part of a work stand roll bearing chock and roller adjustment device is installed on the frame Mill stand bears rolling force must have sufficient strength and rigidity.
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Roughing Mill The roughing mill consists of six flat vertical short stress mills arranged alternately The nominal diameter of the roll is 550 mm and the length of the roll body is 760 mm The range of application is 610 mm to 520 mm There is a crank flying shear at the exit of rough rolling mill The maximum cross section is 4000mm.
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S tands situated from the beginning of the mill where the stock temperature is high and the bar speed is low the contact time and contact angle are therefore high and require a different material than later stands The wear mechanism in roughing is predominantly thermal resulting in fire cracking and a poor suface Strength in these early stand to intermediate should be considered breakage
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New Trends in Hot Strip Mill Roughing Mills Characterization of High Chromium Steel and Semi HSS Grades LECOMTE BECKERS Jacqueline1 SINNAEVE Mario2 TCHUINDJANG T Jerome3 1MMS UnitAerospace Mechanics Dpt.University of Liege Chemin des Chevreuils 1 4000 LiègeBelgium Phone 32 4 366 91 62 Fax 32 4 366 91 13
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Rolls in hot rolling mills have to withstand harsher and harsher conditions throughout the decades In the early 2000 s problems of bonding zone fatigue before reaching scrap diameter of the work rolls started to occur in some mills Since then year by year increasing fatigue issues were encountered in reversing roughing mills worldwide.
Get PriceA Wire Rod Rolling Mill Digital Twin for the Simulation of
2 Theoretical Background The Behavior of the Wire Rod Mill and the Rolls Exchange Process A wire rod mill uses billets that are heated in a reheating furnace around 1.115 C as raw materials these are long products that have a square section whose length is variable The rolling process has at its beginning a first roughing mill
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Roughing Mill Stand In the Process of Reducing the Size Finishing Mill Stand In the Process of Reducing the Size Model Detailed Table Conveyor Cooling Zone Into the Conveyor Down Coiler Make a Roll Coil Packing Station Packing Coil Read More Laboratory Testing Next Mission Certified to ISO/IEC 17025 Read More TIS Standard Code
Get PriceThe Specialist of Work Rolls for Hot Rolling of Flat Products
The specific pressure p in the rolling gap is calculated 1 by dividing the separating force P by strip/plate width b and the contact length L between strip/plate and the work roll In Roughing mills p is usually less than 150 N/mm` fig 2 in finishing mills p
Get PricePRODUCTION PROCESSKabir Steel Re Rolling Mills KSRM
RAW MATERIALS BILLET Size 150 X 150 X 12000 mm3 Physical observation and chemical test by spectrometer Re Heat the billet to 1150 C1200 C Pinch Roll#1 is used to pinch the billet to the Stand 1 Stand 1 Stand 6 stand 1 3 5 are horizontal and
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roll rolling mills appropriate for high precision rolling as the new rolling mill was selected 2.2 Outline and features of PFB rolling mill As the new rolling mill two stands of the three roll rolling mill were selected Fig 1 The major feature of the three roll rolling mill is its ability to suppress the variations of dimension between the
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Roughing mill exit roller way to existing intermediate mill divided and managed into4 sectionsFixed reversible rougher suited with nr 2 motors in electrical mechanical axis for the control of main rolls and nr 2 motors in electrical axis only for gap adjustment
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