gearless mill drive optical systems
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TECHNICAL AND COMMERCIAL BENEFITS OF GEARLESS MILL
A cycloconverter fed gearless mill drive is a drive system that has hardware and software protection functions to protect the equipment in case of abnormal operating conditions malfunctions or
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Mar 04 2020 Dr Woodward s gearless clock design is novel in many ways It is a modular design where the various functions are easily recognized and connect to other functions in a way that is ingenious but clear on careful inspection leaving the observer with a wish I d thought of that feeling as each facet of its operation is understood
Get Priceinsurability of large gearless mill drives
Increasing availability through advanced Gearless Drive The Gearless Mill Drive system consists of the ring motor with its feeding cycloconverter pre installed in an E house It also includes the excitation rectifier the automation sys tem for mill and motor including HMI monitoring and diagnostic system MCC s for mill and drive auxiliaries .
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The goal of this course is to provide participants with the required practical knowledge and information on safe operation and maintenance of the gearless mill drive GMD system This training will help to enhance the operation and the maintenance of the GMD in order to ensure a flawless execution of the maintenance tasks.
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The drive roller of this invention utilizes a brushless D.C motor which has a stator or armature mounted on a fixed shaft which directly drives a permanent magnet rotor mounted inside a roller tube A variable frequency drive supplies three phase power to a Y connected three phase winding which is composed of three groups of two coils.
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VESCO Incorporated Laser Optical Alignment Repair Laser Alignment and Dynamic Balancing of a 3500 hp Hammer Mill A large direct drive hammer mill was experiencing excessive main mill bearing a motor clutch gearbox twelve foot jack shaft pinion gear bull gear and ball mill The Gearless Mill Drive system consists of the
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FQM has opted for Siemens Gearless Mill Drives to be used in the two SAG mills having a diameter of 40 feet and an output of 28 MW and the two ball mills with a diameter of 28 feet and an output of 22 MW With these mill drive systems there is no wear in the drive train since all forces are transferred touch free via a magnetic field.
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a given issue for a gearless drive system A harmonic study determines on a case by case basis whether the plant configuration and network in question need harmonic filtering As the drive concept is a 12 pulse system only the 11th and the 12th harmonics and their related sidebands have to be looked at Harmonics with higher harmonic
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Sep 01 2010 ABB gearless mill drive systems feature numerous benefits when compared with conventional geared drive systems superior reliability increased process availability extended life span and improved energy efficiency ABB delivered the world s first gearless machine drive in 1969 which is still operating at the Ciment Lamberg Lafarge cement
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ABBs new Gearless Mill Drive generation Maintenance Ball Mill SAG Mill Figure 2 Core pressing system with spring platewasher and re tightening statistics in a typical installation Access to the inside of the motor and the cooling system The easier the access to the inside of the motor is the more convenient and efficient is the work on the motor.
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The company selected ABB s 26 MW gearless mill drive system GMD for the mine s 40 ft SAG mill as well as other drives electrical infrastructure equipment and a long term service agreement LTSA This is expected to reduce operating costs improve process throughput and reliability while saving energy and keep equipment in top form.
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The gearless mill drive GMD has been continuously developed since its introduction in 1969 The structural design the electrical parts and of course motor monitoring and control have all experienced major developments that have enabled larger more efficient operations and higher productivity.
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Gearless Mill Drive Protection Improvements and Its Behavior at Minera Escondida Ltda all driven by gearless mill drive GMD systems Table 1 gives thyristor supervision cards in the power part provide an optical signal to the XV C513 receiver cards and through the XV C512
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push button operation on gearless mill drives and motors Gearless Mill Drive Sales Rev Up to Meet Demand WOMP Gearless mill drives are becoming the drive system of choice on large AG SAG and while other motors allow conveyors pumps and fans to operate at variable systems reduces the problem of precise positioning to a few button push.operation in mill in col roll millAuthors in actual
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Aug 15 2021 The SIMINE Gearless mill drives pump system significantly enhances concentrator productivity by eliminating the reducer gear between motor and pump and all corresponding maintenance In addition the cyclone pumps with variable speed can adjust their energy consumption to the optimized flow of pulp resulting in energy savings of up to 30 .
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Presently the gearless drive is more costly than the complete mechanical portion mill rotating element and accessories supplied by the mill manufacturers and hence the customer/consultant needs to have two parties to deal with from the start of any project There is an interface between the mill vendor and the gearless motor supplier.
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2 GEARLESS MILL DES The gearless mill drive eliminates ring gear pinion gearbox coupling motor shaft and motor bearings used within a conventional mill drive system By mounting the rotor poles directly onto the mill the mill itself becomes the rotor of the gearless motor Building a track record
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gearless mill drive optical systems Gearless mill drives Grinding ABB Our GMD eliminates all mechanical components of a conventional mill drive system such as ring gear pinion gearbox coupling motor shaft and motor bearings By mounting the rotor poles directly onto the mill the mill itself becomes the rotor of the gearless motor.
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An induction motor fed by GE s MV7000 Medium Voltage drive is one of the latest solutions designed and offered by GE for all rolling mill applications As the induction motor provides more availability reliability lower maintenance and reduced electrical distribution equipment this solution can contribute to significant savings for our
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Go gearless to meet your business objetives by exceeding standard availability targets in your grinding operations ABB s GMD is the most powerful mill drive system in the market to power semiautogenous SAG ball and autogenous AG mills This
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The first gearless mill has recently been put into service in Le Havre France This is probably the world s largest cement mill The cement output is rated at 200 ton/h and the motor rating is
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Aug 11 2021 I would highlight the world s first gearless drive for a SAG mill in 1988 at Chuquicamata and the first 40 ft mill GMD at Cadia in 1998 and the first GMDs at an altitude above 4 000 m at Antamina in 2011 In 2016 we also set a record at one project with six of the highest powered 40 ft GMDs ever built on AG mills at the CITIC Pacific
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Jun 09 2008 ABB commissions gearless mill drive system at Peru s largest gold mine 09 June 2008 ABB announced it has successfully completed commissioning of a 16.5 MW gearless mill drive GMD system for a SAG semiautogenous mill at Minera Yanacocha The mine located in Cajamarca Peru is the largest gold producer in Latin America.
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Apr 28 2021 ABB commissions gearless mill drive system at Peru s largest gold mine 09/06/2008 ABB announced it has successfully completed commissioning of a 16.5 MW gearless mill drive GMD system for a SAG semiautogenous mill at Minera Yanacocha The mine located in Cajamarca Peru is the largest gold producer in Latin America Full Story
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Get PriceABB commissions gearless mill drive system in Peru
Baden Switzerland June 9 2008ABB successfully completed commissioning of a 16.5 MW gearless mill drive GMD system for a 32 feet SAG semiautogenous mill at Minera Yanacocha The mine located in Cajamarca Peru is the largest gold producer in Latin America.
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The outdoor version of the SIMINE Gearless Mill Drives has been successfully in operation since 1998 The design of the outdoor version takes into account the tough ambi ent conditions as well as the absorption of solar radiation The sealing system of the SIMINE Gearless Mill Drives is a proven design incorporating extremely low mainte
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Gearless Mill Drive Optical Systems l m heavy industry is a manufacturers of jaw crusher cone crusher sand making machine vsi impact crusher mobile crusher plant and vertical mill ultra fine grinding tricyclic medium speed micro grinding coarse powder pulverized coal mill raymond mill hanging roller mill
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Fig 4 Air gap monitoring system in a gearless drive Gearless Drives for grinding mills Gearless Drives are well proven stateof the art technology for large grinding mills Siemens the company that introduced Gearless Mill Drives GMD to mining industry started up its first GMD on a ball mill
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Jul 08 2014 Gearless mill drive system in iron ore processing ABB was recently contracted to supply gearless mill drive GMD systems for two 38 foot semiautogenous grinding SAG mills at the Serra Azul iron ore mine in Brazil The Serra Azul mine unit owned by MMX Mineração e Metálicos an EBX Group company is located in the iron quadrangle of
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May 26 2011 Commissioning and start up of Canada s first gearless mill drive GMD system has been completed at Osisko Mining Corp s Malarctic project and will increase production capacity at the mine The system was commissioned by ABB a leading power and automation technology group The GMD powers a 38′ SAG mill at the Canadian Malartic gold mine.
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