power split between sag and ball mills
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SAG Mill Grinding Circuit Design911metallurgist
With a higher density mill charge SAG mills have a higher installed power density for a given plant footprint relative to AC mills With the combination of finer grind and a lower installed power density based on the lower density of the mill charge a typical AG mill has a lower throughput a lower power draw and produces a finer grind.
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Fig 1 depicts a gearless mil drive where the mechanical power is transferred electromagnetically between the stator and poles of the rotor Errath et al 2003 .Due to the mass flow materials and power involved in the process SAG mills face the problem of high energy impacts caused by steel balls cataracting against the shell of the mill with loss of energy and accelerated breakage of
Get PriceDifference Between Sag Mill vs Ball Millmech4study
Ball mill is a fine grinder A horizontal or vertical rotating cylinder which is filled partially with the balls of ceramics small rocks and balls made from stainless steel The ball charge of a SAG mill is about 29 to 30 By friction and influence of tumbling balls inside rotating cylinder grinds the raw material to the required fineness.
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to the SAG mill feed The trommel undersize is discharged into the common cyclone feed hopper with the ball mill discharge The ball mill is a Ø 6.10 m inside shell diameter x 8.53 m EGL 20.1 ft x 28 ft ball mill equipped with a 5 700 kWmotor The ball mill operates in overflow configuration discharging slurry over a trommel screen
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Ball Mill Sole Plate This crown should be between .002″ and 003″ per foot of length of sole plate For example if the sole plate is about 8′ long the crown should be between .016″ and .024″ Ball Mill Sole Plate After all shimming is completed the
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For the mining industry our semi autogenous SAG grinding mill uses a minimal ball charge in the range of 6 15 percent It is primarily used in the gold copper and platinum industries as well as in the lead zinc silver and nickel industries Autogenous AG grinding mills involve no grinding media as the ore itself acts as the grinding media.
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Depending on the mill size the SAG mills draws between 2 MW and 17 MW The product from the SAG mill is further reduced in size using pebble crushers and ball mills Hence typical gold or copper ore requires between 2.0 and 7.5 kWh per ton of energy to reduce the particle size Considering a typical mining operation processes 10 000 to 100 000
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The mill out side diameter is a function of the grind ing process selected Autogenous mills are the largest in diameter since the feed grinds itself A semi autogenous mill uses some metallic or ceramic balls to assist the grinding process and can be slightly smaller Ball mills are smaller still and use a larger percentage of balls
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The impact of the shape representation used for rock particles in a DEM model of a SAG mill on charge dynamics and energy utilisation is investigated A 1.8 m diameter pilot scale SAG mill which includes realistic end walls and a discharge grate is used This size of mill is used for scale up and design processes for industrial SAG mills so understanding the effect of approximating the
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Typical drive configurations of high capacity SAG mills uses a two stator windings vector controlled synchronous motor with 30o shift between the two windings fed by a two secondary s delta delta wye power transformer and two 6 pulse cycloconverters Paper presents and evaluates three different modeling options for the SAG mill drive First option considers a complete model in phase and qd0
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balancing power between the SAG and ball mills was first introduced and used in the formulation of the energy equations for CEET Comminution Economic Evaluation Tool by the author in 1999 Get Price split between sag and ball mills split between sag and ball mills Latest Projects K Series Mobile Crushing Plant K Series Portable Crusher
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and ball mills have almost become obsolete in the move to higher milling rates required to process lower metal grades Grinding circuits with fully autogenous AG or semi autogenous SAG mills often combined with ball mills are now the standard to meet the high capacity requirement for processing ores with lower metal grades.
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Power Split Between Sag And Ball Mills Recent Process Developments at the Phu KhamJameson Cell The installed plant was a compromise between a high recovery but high SAG and ball milling circuit followed by selective rougher flotation regrinding and cleaner flotation to . regrinding of concentrate at 10 kWh/t power input and two
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to include SAG and Ball milling The hardness of each sample was measured in terms of SAG power index SPI for SAG grinding and Bond Ball mill work index BWi for ball mill grinding A further measure the Minnovex crusher index Ci was also measured for use in the CEET program to determine SAG mill feed size Kosick and Bennett 2001 .
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Morrell S 1996a and 1996b Power draw of wet tumbling mills and its relationship to charge dynamicsParts 1 and 2 Transactions of the Institution of Mining and Metallurgy 105 Section C p C43 C62 Morrell S and Morrison R.D 1996 AG and SAG mill circuit selection and design by simulation.
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SAG mills are primarily used at gold copper and platinum mines with applications also in the lead zinc silver alumina and nickel industries The largest SAG mill is 42 in diameter powered by a 28 MW 38 000 HP motor AUTOGENOUS GRINDING MILL SAG They are so called due to the self grinding of the ore.
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WiBM is the Bond ball mill work index unitless CFnet is an empirical adjustment to a ball mill circuit CFnet = 2.350.29 ln P80 Morrell Mi model Morrell 2008 published a two parameter model based on two equations 3 4 to describe a variety of comminution devices including single stage SAG and AG mills The CEE
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power split between sag and ball millsfruit fantaisie power split between sag and ball mills power split between sag and ball mills As a leading global manufacturer of crushing grinding and mining equipments we offer advanced reasonable solutions for any size reduction requirements including quarry aggregate and different kinds of minerals 24/7 Online
Get PriceWhat s the Difference Between SAG Mill and Ball Mill
The biggest characteristic of the sag mill is that the crushing ratio is large The particle size of the materials to be ground is 300 400mm sometimes even larger and the minimum particle size of the materials to be discharged can reach 0.1 mm The calculation shows that the crushing ratio can reach 3000 4000 while the ball mill s
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The ball charge is a function of the bulk fraction of the SAG mill volume Jb occupied by balls the ore retained in the mill is the result of the volumetric filling which depends on the ore size distribution specially the 6″ and the −6″ 1″ on the rotational speed N/Nc and on the solid concentration by weight fraction inside
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The first one is the Mines Constancia SAG mill of size 36 26.5 ft The mill is operating at 72 critical speed and 26 mill charge volume The mill is fitted with trapezoid shaped high and low lifters The operating power draw was reported to as between 13.7 and 15.7 MW.
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Seals for ball and SAG mills The harsh working environment of ball and SAG mills and their size provide a challenging dilemma The seal must provide superior oil inclusion functions as well as being able to exclude foreign materials from the bearing chamber even during wash down Trunnion seal upgrade A special engineered double lip seal
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